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Rocal extrusions development Collage

Why we Focus on Product Development

Since starting up in 2009 with just one plastic extrusion line, product development has always been a key element of Rocal Extrusions expansion. We’ve chosen not to rely on standard profiles and the same products, but instead diversified to have a production unit which now holds 9 extrusion lines and a tool making department. Our investment into product development has enabled us to become one of the only plastic extrusion manufacturers in the UK to offer wrapping and foiling services. As well, we developed of our unique timber replacement material; RocFoam. We’ve invested time, money and resources into our workforce and machinery, and our diverse product range certainly reflects that! Here at Rocal Extrusions, work even more closely than the standard supplier to our customers to really understand their use for our plastic extrusions. We develop ways to make their production easier, whether that’s a shape or by us adding a process that helps to reduce our customers production times. The UK Manufacturing market is at a high and showing no signs of slowing down – and neither are we! We want to continue to support the British market and help to eliminate those costs of importing and minimise those...

wrapping plastic extrusion

Lets Wrap It Up!

Woodgrain, embossed, speckled or gloss? We can wrap your plastic extrusion so it’s perfectly placed in your finished project! Gone are the days of a plastic corner or H-section sticking out like a sore thumb with their block colours; you can now have a high-quality extrusion that makes your end result stand out from the rest. As the desire for unique and modern designs rapidly increases, we can provide you with the right product to make your customers heads turn. Here at Rocal Extrusions, we have both online and offline wrapping for your plastic extrusion which means that we can save time and be more efficient as your extrusions can be made here, and wrapped within one process, then swiftly delivered to your factory. One of our most popular wrapped product is flexible t-trim which can be foiled to create a sleek edging on your end product – perfect for interior or furnishings! Have your own extrusions to wrap? You can send us your profiles, and we can wrap them here at Rocal Extrusions and then deliver them back. This can include skirting, architrave, window board and more, and because of our facilities to slice wraps into various sizes, you...

Green Custom Made

Custom-Made Plastic Extrusions

There are a lot of plastic extrusion manufacturers in the UK, all with different systems and some services. However, the difference that separates us from the others is our capabilities to tailor your orders precisely to what you need. Whether you are looking for a one-off run, or consistent repeat orders, we understand your passion for being unique. That is exactly why we pride ourselves on giving you a bespoke service; which starts with your ideas. This means, you can stop looking around for an extrusion that “might fit” or “will just have to do”. And you can stop paying for an overpriced stocked product in unnecessary large quantities. Instead, you can work with our established Rocal Extrusions team, which includes a highly experienced tool-maker, and the facility to colour match for that perfect touch, to create your individual product. Beginning with CAD design to design your profile, we work with you to get the best measurements, flexibility and strength suitable for its use. With experience in almost all industries, you can be sure we can assist you at each stage. And when the tool is made – it’s yours to keep making repeat orders! You can change the colour,...

RocFoam examples

RocFoam: Making your doors moisture resistant!

Introducing our exclusive RocFoam technology; a result of our 13 years’ experience in plastic extrusions and composite doors. A unique direct replacement for timber, the vinyl based cellular thermoplastic extrusion has been developed to offer most of the advantages of timber, whilst removing many of the disadvantages. And that is exactly why we, at Rocal Group, now use RocFoam in all of our composite doors, as well as our moisture resistant internal doors too.  Endurance Doors, part of the Rocal Group, is now a firm favourite for composite doors in the UK, with a design system available and the solid timber core; high security and bespoke looks are just a few of the many unique attributes of our doors. RocFoam is lightweight, and as well as being resistant to expansion when exposed to moisture, it is also resistant to changes in temperature, making it the perfect material for all environments. Internally fitted at the base of the doors, our immaculately finished product is definitely one of a kind. In particular, our moisture resistant doors have been popular within student accommodation, hospitality, retail and leisure and many more industries, with RocFoam itself proving popular among the caravan industry. Now, in high...

rocal extrusions colours

Reasons to choose us

Things we do well at Rocal Extrusions Ltd   No job is too small Whether your project is big or small, we can help! With short and long batch runs available, we have a great flexibility on orders and production. Customise your own profiles We have our own custom tooling facility, and with over 500 profiles already used in production, we have excellent facilities to make your custom tooling. From rough sketches, to using CAD, the end result is an extrusion that you can rely on, and a profile which can be yours.   Create a bespoke finish Bored of the same plastic exterior? Want a more professional finish? We can wrap your extrusions to match perfectly with your specific project! With a wide array of vinyl’s and foils available, we offer a truly bespoke service. Supply us with your own extrusions to wrap, or better yet, let us do the whole job for you! Leave the hard jobs to us. Choose your colour Here at Rocal Extrusions, we work closely with our PVC supplier to ensure that the colour you want is perfectly matched to your specification. Not wanting a colour? We can also provide clear and frosted PVC!...